• 02/18/2026
  • Report

EUROGUSS 2026: An Industry Looking Ahead

Anyone stepping into the halls of EUROGUSS 2026 could sense it immediately: the industry is looking forward again. Conversations felt more open, more curious, less defensive. Rather than dwelling on risks, discussions centred on feasibility, scalability and new applications – a notably constructive tone after years shaped by uncertainty.

Written by Editors EUROGUSS 365

EUROGUSS 2026: Two people in conversation in front of die-cast transmission housings displayed at a booth.

Of course, energy prices, investment pressure and global competition remain pressing issues. Yet they no longer dominated the narrative. Instead, the exhibition revealed an industry fully aware of its challenges – and once again recognising room to shape its own future. There is a renewed appetite for progress, fitting for the show’s 30th anniversary.

 

Die casting as a system technology 

Die casting is no longer operating purely in crisis mode. The sector appears to have reached a point where it accepts that previous market logics will not return. In their place, a new self-understanding is emerging: die casting not as an isolated manufacturing step, but as an integral element of industrial value creation – as a system technology.

“It is important to integrate equipment directly into the production process,” says Ralf Versmold, CEO at Godfrey & Wing GmbH. “That means no longer viewing it as an external process, but integrating it directly into the production line. Data exchange with upstream and downstream processes and, of course, the flexibility and scalability of equipment are very important throughout the entire die casting industry.”

This perspective runs across a wide range of applications. It applies to traditional automotive programmes as well as emerging fields such as energy and infrastructure technology, medical technology and industrial components with high functional requirements. Aluminium, magnesium and zinc die casting now stand less for individual components and more for integrated process chains: data integration, scalability and life-cycle considerations are increasingly taking precedence over sheer component size.

Visitors gather around a structural component at the Bühler stand at EUROGUSS 2026.
The original hype surrounding megacasting has subsided, but its relevance remains. The focus is now on specific applications.

Megacasting is not at its limit 

Few topics were as visible once again as megacasting. Yet the tone has shifted. The technology now feels less like a promise and more like an industrial reality being translated into concrete projects. The initial hype has subsided – but its relevance has not. “Large castings and structural components are no longer found only at die casting machine manufacturers, but also at milling machine manufacturers and other players in the industry”, says Michael Cinelli, Head of Product Management & Marketing at Bühler. 

Megacasting is therefore no longer a machine-focused topic alone; it has become part of an extended value chain. “From our point of view, megacasting is currently being discussed more in terms of specific solutions. We are working on specific use cases with our customers and business partners“, confirms Isabel Jeschek, Director Market Strategy & Communications at Handtmann.
 

Rheocasting as a strategic option

In this context, another process – far from new – attracted renewed attention: rheocasting. Represented for the first time with its own pavilion, semi-solid casting generated significant interest. Not as a technical aside, but as a serious option for specific requirements.

Rheocasting opens up new possibilities in terms of component strength, porosity and surface quality. While megacasting addresses scale effects and structural integration, rheocasting focuses on functional integration and new market segments. At EUROGUSS 2026, the process was discussed less as a method and more as a market strategy – and clearly struck a chord.

Visitors gather around a structural component at the Bühler stand at EUROGUSS 2026.
The Rheocasting Pavilion celebrated its premiere at EUROGUSS 2026.

Where conventional high-pressure die casting reaches physical or economic limits, alternative pathways are emerging. The decisive factor is not the technology itself, but its suitability for the product, the market and the organisation.

 

Talent is a present-day task

Oskar Frech and Bühler once again supported the young talent formats at EUROGUSS as partners. “The industry faces a major challenge – finding good people who can take die casting into the next generation and the next decade with new ideas and applications“, says Dr.-Ing. Alexander F. Marks, Chief Customer Officer at Oskar Frech GmbH + Co. KG. “They also need the willingness to rethink things. New applications are emerging in die casting, and for this we need young talent with clever ideas and fresh thinking.

EUROGUSS Talent Award 2026 ceremony: Winners with certificates on stage together with partners Frech and Bühler.

The newly designed Young Talent Day was therefore less a recruitment event and more a deliberate effort to engage with a generation bringing different expectations and fresh ideas to the industry. Students and young professionals were not positioned at the margins of the exhibition, but at its centre – in presentations, discussions and project showcases directly linked to industrial practice.

The EUROGUSS Talent Award highlighted just how closely young academic work aligns with the industry’s current challenges. This year’s award went to Selina Freygang (FAU Erlangen-Nürnberg / AUDI AG) for her thesis on the development of a near-contour quenching process for complex structural cast components to enhance lightweight construction potential.
 

Less a headline theme, more a shared mindset

What remains from EUROGUSS 2026 is less a single overarching theme than an impression: the industry is actively seeking dialogue again. Notably, many companies presented themselves not merely as exhibitors in the traditional sense, but as discussion partners.

Companies such as Oskar Frech GmbH + Co. KG, Raffmetal Spa, Bühler AG, Chem-Trend GmbH, Paul Köster GmbH, Nemak Europe GmbH, Fill Gesellschaft m.b.H., Ströbel GmbH, Albert Handtmann Metallgusswerk and Wollin GmbH visibly used the exhibition to initiate discussions, share expertise and build new connections.

This openness reflects an industry fully aware of its challenges – yet beginning once more to look ahead. Not euphorically. But with confidence.
 

Author

EUROGUSS 365
Editors EUROGUSS 365
euroguss365@nuernbergmesse.de