• 06/05/2025
  • Report

Market data cockpit for a smarter die casting industry

The European die casting industry is under massive pressure: demand is falling, competition is intensifying and traditional business models are faltering. But where others lament the retreat, Raphael Heilig recognizes an opportunity - provided the industry is brave enough to re-evaluate itself. In an edition of the Goldcasting Podcast, the founder of the software company Teraport and participant in the EUROGUSS Executive Circle presented a series of concrete starting points.

piilot sitting in a cockpit

If you ask about, is there a unique USP, you have to go as far as to give a bold statement: Is there a justification for the existence of European diecast industry?Raphael Heilig said. 

We probably in the European diecast industry can't price out competition.

Instead, he advocates for a stronger focus on time and quality - the other two points of the so-called „Magic Triangle“ of manufacturing. “That's also where we as a software company focus on: giving our customers a tool to shorten time to market, enhance the quality in an earlier stage of the product development process.

In Heilig’s view, this shift requires a complete mindset change - from seeing problems to identifying possibilities. 

We make transparent in what a situation we're in and then get to work.

 

From Gut Feeling to Measurable Action

Heilig is a strong proponent of data-driven transformation. “We have to focus on topics like artificial intelligence and even easier: big data,” he said. “Doing something good with your data can be done right here, right now.

But to do so, companies must develop meaningful KPIs. “If you don't do so, you're like a person that tries to lose weight and doesn't have a scale and doesn't know about nutrition facts,” he explained. “Yeah, good luck. I mean, the only thing that you can do is eat less than yesterday - but you don't have a real goal.” 

Heilig points to industries like digital marketing, where methods are constantly compared and improved through measurable indicators. That same logic, he says, must now come to die casting.

 

The Market Cockpit

One of Heilig’s key proposals is the creation of a market cockpit – a centralized dashboard that visualizes trade dynamics, pricing benchmarks, supply bottlenecks and more. And this isn’t a far-fetched vision. “This data... belongs to everyone. It just has to be collected in a meaningful way, digested to be displayed in a way that it creates value,” Heilig says.

A look at other industries shows: Such a system could include customs duties and trade barriers (such as CBAM or US-China tariffs), inflation and currency developments in supplier countries, and freight and container prices. It could also track CO₂ costs and regulatory trends in Europe and abroad. Foundries could access data on tool availability, lead times, and scheduling, along with information on the number and scale of new development projects across regions or customer sectors. Additionally, anonymized internal benchmarks on quoting speed, project duration, and rejection rates could inform operational improvement.

The VDMA association, for example, offers companies in the mechanical and plant engineering sector the “Business Climate Cockpit”, a real-time tool that anonymously maps sentiment, capacity utilization and order trends across the industry. Volkswagen uses the “Supply Chain Control Tower” to monitor global risks, transport routes and material availability.

Why should every smaller foundry or every smaller mold maker do the job on their own?” Heilig asked. 

The market is too small for a third entity to step up and the task is too big to be tackled by a single company. Why not tackle it with an association like the Euroguss Executive Circle and try to install something that creates value and gives a head up against the competitor in joint force?

EUROGUSS 365 newsletter


Register so that you don't miss any information and news from the die casting industry!

Link to the Newsletter

Internal Benchmarking: Drop Your Pants

Alongside market data, Heilig sees the need for an industry-wide benchmarking tool that evaluates companies’ digital readiness and operational efficiency. “It would be nice as a USP to create a blueprint for European diecast foundries on internal benchmarking. Do I do everything right in my company? Do I have the right level of digitalization?” he said. “Of course, there's always a problem with company internal data. Hey, you have to drop down your pants, let's say. You have to let somebody else look at your very intimate data.” 

 

But without transparency, real change is impossible. “We're in times where we have to go to a purgatory. We have some companies that have to die - period. And then only the ones that are brave enough to re-evaluate themselves in a very revolutionary way will be strong enough to be part of the ones that survive.

 

For Heilig, the current downturn is no excuse for inaction - quite the opposite. “Is it easy to spend money when you see that you have a little in your purse? No. It's the hardest situation,” he said. “But it's just that situation... where you have to make the right investment decisions.” But for companies to take that leap, they need proof. “You need somebody that tells you: There's really potential in the investment. There your process is weak. There you have the wrong set of optimization. Then you can skip the hurdle.”

 

From Joint Presence to Joint Action

In closing, Heilig returned to the idea of joint presence - not as a slogan, but as a collaborative infrastructure: shared tools, shared intelligence, shared resilience. “If we meet up to complain, well, why not meet up to create? Why not meet up to push? Why not meet up to do something?” he asked. 

Then we have a USP. Then we have something that we can really point at.


His message is clear: Europe’s die casting industry has a future - but only if it stops hiding, starts measuring, and acts collectively.

UROGUSS Executive Circle: Forum for the future of die casting

Participants of the EUROGUSS Executive Circle gather in one room.

The EUROGUSS Executive Circle brings together leading representatives of the European die casting industry. The aim is to tackle common challenges through coordinated action. By pooling strategies across company and national borders, the Circle gives the die casting industry in Europe a stronger, more unified voice.

On July 1 and 2, managers from the entire value chain will meet once again. Under the motto “Less past, more future”, participants will talk about customers and the market, international visibility and marketing as well as employer branding.

 

 

Interested in attending? Register early, as spaces are limited!

Learn more!