Handtmann has also invested in a ZEISS ScanBox 5130 optical measuring system in order to carry out rapid series monitoring and analysis measurements. The device works in parallel with the production process. Whereas previously random samples were taken from ongoing production, sometimes sawn up and checked in a separate measuring room, the robot-guided, optical 3D scanner can now be used. With this ScanBox, heavy cast components with large dimensions of up to 3.5 metres can be inspected and fully digitized within 30 minutes. The measurement results and the resulting findings are sent online to the specialist department in real time using data-driven solutions.
In production measurement technology, it is important to identify, analyze and resolve quality problems as quickly as possible. In addition, the measurement results are stored in a database for subsequent statistical analysis in line with the existing Handtmann standard and can be made available to customers. The aim is to gradually integrate different components into the quality process.
Handtmann provides its employees with comprehensive training in the operation of the devices and compliance with quality standards. The training focuses on automatic component testing, programming the machines and the optimum use of the software. In the training sessions, important processes as well as programming and evaluation steps are taught and the applications for structural components are trained.
"Handtmann has set itself the goal of combining the latest supplier technologies with megacasting. The changed requirements for components and the increased customer demands in terms of quality and safety confirm our strategy," said Heiko Pfeiffer, Co-CEO of the Light Metal Casting Division.
Megacasting is a production process that enables the manufacture of large and complex structural components in a single casting. The main advantages of large cast components for customers include a high level of functional integration, reduced manufacturing complexity and lower procurement and logistics costs. Numerous process steps in production are saved and labor-intensive joining and post-processing steps such as welding and gluing are avoided. In addition, the weight of the car body is significantly reduced, which is particularly relevant for electric vehicles. With megacasting, Handtmann significantly reduces production time in automotive production, significantly improves material efficiency and also increases the structural integrity of vehicles.
The Handtmann Group of Companies decided to invest in the first megacasting die casting machine and invested an amount in the double-digit millions. The process, which is in high demand in the USA and Asia, is still new in Europe. Handtmann is the first European supplier to use megacasting in series production. With this investment, the Group aims to strengthen its German production facilities and cooperation with its European customers and business partners.
