There are around 70 foundries in Austria that produce a wide range of cast parts. The main customers are the automotive, aviation and mechanical engineering industries.
Aluminum and magnesium die casting in particular play a central role. "We have complex parts. The more difficult, the better", explains Adolf Kerbl, Managing Director of the Association of the Metal Technology Industry. In addition to small, highly optimized components for optical systems in the automotive sector, the industry also produces large components such as door frames. Close cooperation with universities and research institutes also enables the development of new, even more efficient materials.
Automation and digital processes are on the rise in the Austrian foundry industry. Smart foundries use AI for quality control, while 3D printing processes accelerate the development of new components. "Above all, digitalization means close collaboration with customers: Development processes are now fully digitalized", says Kerbl, adding that companies are increasingly focusing on resource-saving manufacturing processes, for example through the use of recycled metals and energy-efficient melting technologies. New sensor and measuring technologies also improve process control, which leads to a further reduction in rejects and material waste.
The industry will continue to focus on innovative technologies and sustainable production. International cooperation and increased research work could bring decisive competitive advantages. Kerbl emphasizes that technological developments and high quality standards are the key to competitiveness.
Despite the challenges, the Austrian foundry industry has the potential to secure its strong market position in the long term. In order to survive on the international market, companies need to invest more in digital process optimization and environmentally friendly production methods. Experts see great opportunities for Austrian foundries, particularly in the fields of electromobility and lightweight construction, as innovative and particularly precisely manufactured components are in demand here.
Adolf Kerbl emphasizes: "The foundry is a classically sustainable area. Everything that is produced as waste is reused." In fact, Austrian companies are committed to a closed cycle: Old components are recycled and reused in new production processes. Optimized melting technologies can further reduce material consumption.
Sustainability is therefore not just a trend, but a lived practice.
