EUROGUSS | Unlocking the full potential of GIGA casting - Lightweighting, performance requirements and manufacturability in harmony through AI-powered generative design
Giga Casting lightweight component
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  • Event: EUROGUSS 2024
  • Stream: Speakers Corner
  • Topic: Design

Unlocking the full potential of GIGA casting - Lightweighting, performance requirements and manufacturability in harmony through AI-powered generative design

We present a solution that we have developed with some of our customers to address the GIGA casting challenges of lightweight construction of lightweight construction, performance requirements and manufacturability.

Description

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Speaker

south_east

When & Where

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Thu, 18.01.2024, 12:00 – 12:30

place

Hall 9 Booth: 9-550

Details

Format: Lecture

Language: English, German

Description

For lightweight design, we have combined topology optimization - especially for the multitude of crash safety relevant situations - with a response surface optimization approach. This optimization uses AI and machine learning, to classify and cluster the results of large multidisciplinary optimization studies with more than 1000 individual simulations, to optimize for the desired component behavior.
At the same time, we simulate the manufacturability of the structure in order to rule out casting defects and analyze different alternatives. and to consider the performance and manufacturability of the structure together at an early stage in the development process. We call this approach AI-supported generative design, which leads to a better end product, which is maximally efficient and helps to reduce the CO2 footprint of the component.
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Speaker

Moritz Frenzel

Dr.-Ing. Moritz Frenzel

Altair