Aluminium die casts

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ABOUT LUMI TEAM

• Die casting
• CNC machining
• Powder painting

We are an aluminium high-pressure foundry specialized in the casting and mechanical processing of products for various applications. Lumi Team produces casting parts for organizations across different sectors such as lighting, automotive, heating, electronics, medical technology, etc. We are proud to offer a complete service from design and toolmaking to die-casting and trimming, up to CNC machining and powder painting, as well as contractual assembly. Our team is comprised of experienced professionals who implement complex and specialist projects professionally and qualitatively. Apart from offering our services to other companies across various industries we create our own products. Our extensive list of completed projects proves that our machine park can take on any challenge. If your foremost priority is to be certain that the solution provided will meet all your needs and requirements without compromise, we invite you to get in touch with us. At each stage of co-operation, from inquiry all the way to the final handshake, we focus on sharing knowledge and providing support in the selection of solutions tailored to fit your needs. Our design office, tooling and assembly workshops as well as the state-of-art machine park are at your service, ready to turn any idea into reality. You have found your OEM manufacturer.

Advanced fully automated aluminium foundry

Advanced casting machines with real time casting system guarantee products surpassing expectations of most demanding clients. Our DAK series FRECH cold-chamber die casting machines with 800 and 950 tonnes locking force, work along KUKA pick and place robots with product completeness check system in two automated casting cells. We use top aluminium alloys for die casting and can die cast any workpiece up to 10 kg heavy. We work with trusted and reliable suppliers that can deliver a quality certificate and document the chemical composition of alloys sold. In our automatic refining process the alloy is further prepared for casting to ensure maximum quality. The casting cells and smelting furnaces are completed by automatic 30 tonnes TECNOPRES KZP 30 trimming presses in an effort to fully automate the whole casting process making it more efficient, cost-effective and fast. Nevertheless, it is a well-designed and made casting mould that guarantees a smooth and efficient manufacturing process and this is why we offer a tooling service. Our expert process engineers design die casting moulds using the latest CAD/CAM software, taking that responsibility off the shoulders of our clients. All moulds can be manufactured at our machine park.

World-class CNC machining

Our manufacturing area (4,000 m²) includes over 20 advanced CNC machine tools by renowned manufacturers such as Mazak and Brother. Our team, with our technical facilities, provide the following machining and grinding services:

• turned components Ø10 to Ø500 mm
• milled components from 5 × 5 × 5 mm to 3,500 × 820 × 500 mm using multi-axis systems
• multi-tasking machining
• deep hole drilling on vertical 3 and 4-axis machining centres
• surface grinding up to 1,000 × 500 mm
• mass manufacturing of aluminium components using advanced methods and fast machining centre

Eco-friendly powder coating booth

The arrangement of our powder coating spray booth guarantees the highest coating quality in the stable conditions of an automated process. A modular manufacturing line design ensures flexibility and allows to expand our production capacity when faced with higher demand. A surface treatment tunnel allows to coat not only cast aluminium but also cast steel and cast iron parts. The maximum coated part dimensions: height - 180 cm, width - 45 cm, length - 30 cm. Placing our powder coating spray booth in close proximity to our foundry, CNC machine park and assembly department guarantees optimal lead times of a multi-stage manufacturing process.