https://www.euroguss.de/en/ausstellerprodukte/guss22/product-10311227/e-axle-taperless-under-development

TAPERLESS:
The water jacket of a motor case with a one piece structure has a large amount of change in the design shape (volume) of the internal cavity due to the draft angle needed for production by conventional die casting and therefore uniform cooling performance has been an issue. We are currently developing a technology that eliminates this draft angle.

E-Axle Case
Until now, the production of e-axle cases with complicated cooling circuits has been done by sand casting or gravity casting, but there are problems such as thick wall, weight, and high manufacturing cost.
For die casting, a two-piece structure assembly method is used, but in this case a seal is required.
Ryobi is currently developing a technology that integrate this two piece structure through welding.

At Euroguss 2022, Ryobi will be exhibiting under the concept of "Light Weight Innovation from Japan". Ryobi is exhibiting aluminum die casting product proposals currently under development. Ryobi is also keen to exhibit die casting products of great strength and high quality, such as electric drive parts, subframes and cylinder block for the car industry.

Ryobi leads the world in die casting manufacturing and supplies a wide range of products, for the automobile industry.
Aluminum die castings are light, durable and offer superior recyclability. These products help to make automobiles lighter and have attracted attention as an effective technology for the protection of the environment, including the conservation of energy and resources. Based on its technological expertise and experience accumulated over many years, Ryobi uses its collective strength and corporate agility to supply high-quality die castings, mainly to the automobile industry. In responding to diversifying needs, we continue to explore new die casting frontiers.

World-Leading Die Casting Manufacturer
Ryobi die castings have been instrumental in making automobiles lighter. Thanks to the provision of an extensive range of die-cast auto parts, such as cylinder blocks, transmission cases, subframes and other chassis parts, and next-generation parts, Ryobi is highly acclaimed for its technological strength and quality by automobile manufacturers around the world. As one of the world's top-class die casting manufacturers, Ryobi continues to move forward with the automobile industry.

Vertical Integration and Quick Response:
Quality Assurance in Conformity with International Standards (ISO)
Ryobi is able to accurately respond to customer demands in a prompt and speedy manner as a result of its vertically integrated system, long-established technological expertise, collective strength and corporate agility. Quality management and quality assurance systems, which have been certified as conforming to both ISO 9001 international standards and automotive industry-specific IATF 16949 standards, serve to strengthen and enrich quality control aspects.

Constructive Technical Proposals from Closer Cooperation with Customers
As one aspect of "concurrent engineering," we have dispatched engineers to some customer locations to provide technological proposals from the development stage, which supports our customers' product development. In addition, our analysis technologies, including CAE-based structural analysis as well as metal flow and solidification analyses, help to optimize product geometries. In CAD/CAM systems, we are actively promoting 3-D systems, and are working to reduce die development and fabrication times.