TVARIT industrial Artificial Intelligence (TiA) for Casting
Operational excellence is more important than ever, thus foundries need to act now to remain competitive and profitable to overcome the six major efficiency losses: quality deviations & scrap, machine downtimes, low productivity, high CO2-emissions, high costs, and human errors. To achieve the last 5-10% of improvement towards operational excellence, 100s of parameters need to be analysed and adjusted every second. This makes the use of big data technology essential for foundries. TiA is the only integrated AI platform for the foundry industry which addresses all these efficiency losses in foundries by providing concrete measures to optimize casting processes with the help of 4 individual modules:
Prescriptive Quality (PsQ)
Reduce scrap with casting quality predictions, Error-Root-Cause-Analysis and recommendations on measures to be taken by the foundry operations team.
Prescriptive Maintenance (PsM)
Prevent manufacturing disruptions and improve capacity utilisation by predicting optimal maintenance schedules and measures for all machines, utilities and parts in your plant.
Prescriptive Energy Optimization (PsE)
Lower energy consumption and emissions with predictions of energy losses and recommendations on measure to reduce the dissipation of energy.
Prescriptive Production Planning (PsP)
Optimize your efficiency & productivity with demand forecasts, recommendations on optimal changeovers and actionable advice on optimal scheduling of activities.