https://www.euroguss.de/en/ausstellerprodukte/guss22/product-10305655/tvarit-industrial-artificial-intelligence-tia-for-casting

TVARIT industrial Artificial Intelligence (TiA) for Casting

Operational excellence is more important than ever, thus foundries need to act now to remain competitive and profitable to overcome the six major efficiency losses: quality deviations & scrap, machine downtimes, low productivity, high CO2-emissions, high costs, and human errors. To achieve the last 5-10% of improvement towards operational excellence, 100s of parameters need to be analysed and adjusted every second. This makes the use of big data technology essential for foundries. TiA is the only integrated AI platform for the foundry industry which addresses all these efficiency losses in foundries by providing concrete measures to optimize casting processes with the help of 4 individual modules:

Prescriptive Quality (PsQ)
Reduce scrap with casting quality predictions, Error-Root-Cause-Analysis and recommendations on measures to be taken by the foundry operations team.

Prescriptive Maintenance (PsM)
Prevent manufacturing disruptions and improve capacity utilisation by predicting optimal maintenance schedules and measures for all machines, utilities and parts in your plant.

Prescriptive Energy Optimization (PsE)
Lower energy consumption and emissions with predictions of energy losses and recommendations on measure to reduce the dissipation of energy.

Prescriptive Production Planning (PsP)
Optimize your efficiency & productivity with demand forecasts, recommendations on optimal changeovers and actionable advice on optimal scheduling of activities.

TVARIT: AI meets Metal

The foundry industry is going through challenging times: Increasing energy costs and skyrocketing prices for raw material. Further, the demand for reduced CO2 emissions from customers and governmental institutions creates the need for process innovations. And all of this, in a period when the whole industry is undergoing a massive transformation with a shift towards electrification.

Based on our proven results with our world-renowned customers in the metal industry such as KSM Castings, Maxion Wheels, Aditya Birla and Kamax our industrial artificial intelligence software can help foundries to tackle their biggest contemporary challenges.

We at TVARIT are the experts for the application of Artificial Intelligence (AI) in Foundries. With our metallurgy-based AI software, we support our customers on the way to operational excellence – following the vision to drive the foundry industry towards sustainable and zero-waste cast metal technology.

In addition to proven success in more than 54+ plants in reducing scrap, increasing productivity, saving costs and reducing CO2 emissions, we have been recognized by the EU as one of the best 8 out of 490 AI companies across Europe. (EDI, 2020)

Product Description:

TVARIT industrial Artificial Intelligence (TiA) for Casting

Operational excellence is more important than ever, thus foundries need to act now to remain competitive and profitable to overcome the six major efficiency losses: quality deviations & scrap, machine downtimes, low productivity, high CO2-emissions, high costs, and human errors. To achieve the last 5-10% of improvement towards operational excellence, 100s of parameters need to be analysed and adjusted every second. This makes the use of big data technology essential for foundries. TiA is the only integrated AI platform for the foundry industry which addresses all these efficiency losses in foundries by providing concrete measures to optimize casting processes with the help of 4 individual modules:

Prescriptive Quality (PsQ)

Reduce scrap with casting quality predictions, Error-Root-Cause-Analysis and recommendations on measures to be taken by the foundry operations team.

Prescriptive Maintenance (PsM)

Prevent manufacturing disruptions and improve capacity utilisation by predicting optimal maintenance schedules and measures for all machines, utilities and parts in your plant.

Prescriptive Energy Optimization (PsE)

Lower energy consumption and emissions with predictions of energy losses and recommendations on measure to reduce the dissipation of energy.

Prescriptive Production Planning (PsP)

Optimize your efficiency & productivity with demand forecasts, recommendations on optimal changeovers and actionable advice on optimal scheduling of activities.