https://www.euroguss.de/en/ausstellerprodukte/guss22/product-10295120/casting

The operation of the foundry is ensured by a well-trained and experienced team of technicians, engineers and machine operators. The growing quality demands and expectations require continuous professional advancement and technological development. Our company has an apprenticeship system, whereby both university and vocational students are provided with professional training. Together with these bright and promising apprentices, we develop and test new tools and technologies that are to be introduced in practice. We have achieved significant results with the use of cold chambers and annular pistons, the improvement of the tool venting system, and the minimisation of tool handling. We develop, manufacture and utilise single-purpose appliances to achieve greater efficiency and readiness; custom saws, milling machines, deburring machines and reamers assist in production.

We apply various material testing equipment and methods to meet customer expectations. The composition of the melt is analysed by a spectrometer, the gas content is checked by a density index measurement,

and the inclusion content is measured by a K-Mold test. We monitor the heat balance of the tools with thermal imaging, and the porosity testing of the products is conducted with RTG/CT installations, along with abrasion tests and microscopic image evaluations.

The surface preparation of the foundry operates with a 30-person workforce, equipped with advanced surface treatment tools. According to the customers’ needs, we employ ceramic stone abrasions and Cr sand blasting. Once the surface treatment is completed, the inspections and packaging are concluded at the same location. During the course of abrasion, we use Rösler’scontinuous abrasion machines with various stone sizes, and Trowal’s circular vibrators of a variety of sizes with rinsing and drying functions. Sand blasting is also available in various grain sizes upon request. For a meticulous finish, we utilise Rösler’s continuous wire-strap, hook and rubber-strap blasting machines and custom-made ABRAVIZ equipment.

Primarily based on the customer demand, the company targeted the manufacturing of aluminium products. As a result, Ecseri KFT was established in December 2000, with the main profile of production and later machining of aluminium castings using high-pressure technology.

The foundry was built in 2001 next to the machining plant. The growing customer demand and expectations made it necessary – and at the same time enabled the company – to expand its capacity, which resulted in the delivery of a new 4,000 m2 moulding centre at the company’s Cegléd site in 2010.

Concurrently, the machining facilities of the processing plant and the tool workshop were gradually expanded.Already when the new foundry was handed over, the owners realised that the site at that time will not be able to serve its customers’ needs on the long run, so in 2013 EcseriKFT opened a second facility in Szolnok, where a 5,000 m2 casting hall was built

The pace of development and investment was also unceasing in Cegléd. Between 2012 and 2016, EcseriKFT achieved a growth rate well above the market, as a result of which the owners decided to build a completely new production centre.

Built in 2017, our latest production plant is equipped with the highest levels of technology, thereby satisfying all existing conditions and demands of the automotive industry – amongst many more. With nearly 18.000 m2 of 23 fully robotic casting cells, we strive to professionally serve the ever-increasing customer needs through complex processes and optimised internal logistics.

We produce primarily for export, supplying parts for the well-known and globally recognised products of renowned multinational companies. Our product range naturally includes components for the automotive, mechanical, and electronic engineering industries. We manufacture using an aluminium die casting technology in line with our customers’ requirements.

Our strategy is to persistently open up to innovative technologies and new processes that guide our company to produce more complex products and allow long-term development.