https://www.euroguss.de/en/ausstellerprodukte/guss20/product-10224518/hsc-milling-technology-mould-inserts-with-dimensions-of-up-to-3000-mm

HIGHSPEED FOR HIGH-END-PRODUCTION

High pressure die casting at temperatures of over 1000°C leads to a severe wear of the mould. The cavities must be reworked regularly. We set up the HSC Milling Technology business area based on the knowledge we have amassed in this area: High Speed Cutting using hard tool steel. In contract work, complex mould inserts are manufactured in a hardened state with excellent surface finish.

State-of-the-art technology is a decisive criteria with respect to the competitiveness of a company. It is therefore an integral part of our company policy to always utilise the most modern machines and systems. As far back as 1996, we introduced high speed milling technology for our own mould and die production. Today, we are one of the most innovative companies in the area of high-speed milling and offer our experience in HSC milling for permanent mould casting, high pressure die casting, injection moulds in addition to forging dies and we also operate as a contract manufacturer.

While in a clamp, the moulds are both scrubbed and smoothened finely in their hardened state up to a hardness of 60 HRC. Intelligent HSC milling machines replace a large percentage of the functions of vertical eroding machines. Regardless of whether you want a single part or a complete tool – we can manufacture it for you. We offer you a unique machine park for the contract processing of very large mould contours with dimensions up to 3000 mm and 6 t.

CORE COMPETENCE

The core competence of Breuckmann GmbH & Co. KG is high pressure die casting with raw materials whose the casting exceeds the threshold of 1000°C.

The high pressure die casting process offers ideal conditions for the economic manufacture of precise castings with a high surface quality.

We primarily cast silicon tombac, pure copper and brass for customers in the lock and fitting industry, the electronics and automotive industries in addition to general mechanical engineering.

High pressure die casting at temperatures of over 1000°C is remarkable as the same steel moulds are used again and again, even though these moulds melt at temperatures of approx. 1500°C. Thanks to 50 years of experience in this area, we succeed in delaying the heat-related wear to the mould at such high temperatures, and we also manage to efficiently repair once worn-out moulds. This know-how allows us to combine excellent casting properties with an extremely economical production process, all to the benefit of our customers.

Our great production depth and exceptional innovation expertise differentiate us from our competitors. The company’s commitment to these objectives is seen in the high demand for scientific education and training among our engineers and management and, not least in the substantial investment volume we have made over the past years. Today, Breuckmann GmbH & Co. KG is one of the most modern foundries in the market and a powerful partner with solutions for your tasks.

This makes us strong: All the steps involved in the production of our products are carried out in-house. Direct access to all departments guarantees us lasting quality and flexibility.