https://www.euroguss.de/en/ausstellerprodukte/guss20/product-10199282/engineering-services

Schaufler Tooling offers a complete portfolio of services depending on customer requirements. This includes optimal lay out of the part based on extensive simulation capabilities, design and manufacturing of the dies and finally to machining of prototypes parts, first sample etc. when requested.

During the engineering and design process we take care of:

Optimized filling using flow analysis software
Part ejection analyzing draft angles, radii, potential undercuts, ejector locations
Avoidance of bad steel condition in the die
Easy trim
Thermal balance of the die using the DieTherm Design™ method

Schaufler Tooling GmbH & Co. KG is a metalworking company, which has come to specialize in the manufacturing of Aluminum and Magnesium High-Pressure Die-Cast Forms over the last several decades. When it comes to casting particularly large, complex or problematic components, in the industry, the name Schaufler is world-renowned as being one of the best mold maker, bar none. In addition to Die-Cast Forms for Transmission-housings and Motor-blocks, Forms for Casting-structural-components and Battery-housings are taking an ever-expanding role. Support and guidance in developmental-projects are additional strengths of Schaufler Tooling. The wide range of custom-services offered by Schaufler extends all the way through the processing of Prototype-cast-parts, for direct implementation.

Carbon-Fiber-Forming Molds are another segment of Schaufler’s “Know-How” across a varied range of products. Because Carbon-Fiber-Reinforced-Polymers are generally expected to be the way of the future and Schaufler Tooling is prepared to help make the transition.

Schaufler Tooling’s customers can be found throughout the Casting-Industry and their end customers, mainly across the Automotive and Aerospace-Industries.

Facts

Manufacturing of high pressure dies for Body- and Structural Parts, Engine Blocks, Transmission Housings, Coupling- and Converter Housings
Manufacturing of Carbon Fiber Molds
Production area about 8.000 m²
Modern production facilities for dies up to 60 tons
Capacities in Engineering and Construction
Inhouse simulation of die filling and material flow with Flow 3D simulation software
Sampling and inspection reports
Situation-specific Thermodynamic-calculations, including those with waterless spray parameters
Spare parts, reparation, On-site-service