FORM S.r.l.

We give you our experience to put on the product all the possible changes and the necessary tricks to achieve the success, not only for the casting but also for the trimming, cleanliness and assembling. All these activities are made with the customer. We create, when possible, the three-dimensional model of the part directly in native format, for a complete compatibility and frankness with the customer.
This is an utmost importance phase and for this we dedicate it all our consideration.

Casting simulation it is a process integrated in the die design.

After the developing of the gate system, this is simulated with the help of the simulation software, through an iterative process which begin with approximate and quick simulations of the first draft and then it improves with the aim to reduce expected defects and production wastes.

The simulations are carry out even if you want to find and solve production problems by changing existing dies of other manufacturers or also as simple consultancy service to foundries. We use the FLOW-3D software, produced by the American Flow-Science.

Link: http://www.formstampi.it/en/attivita-2/rdformaalleidee/

It is the department in which your ideas come true, and it is composed by high skilled and technically up to date employees. Design changes are always possible: on our team’s foundation there is a flexible and speed adjustment at new Customers’ demands and needs.

The CAD/CAM workstations dedicated to the design and programming of the machining are 8. They are provided by the most recent available hardware and they use excellent software like PROENGINEER/CREO of PTC, UNIGRAPHICS/NX of Siemens and POWERMILL/HYPERMILL of Delcam/Openmind. The continuous updates of software allow us to receive and transform latest version’s files.

Link: http://www.formstampi.it/de/attivita-3/progettazione-stampi/

FORM operative department lives of the sinergy between machineries tools technology and experience, passion and inventiveness of the workers.

The plant has 15 milling / erosion centers and 10 stations for the assembly and adjustments. The milling centers are Deckel-Maho minded to create complex surfaces and for high workloads. Furthermore they are equipped with inspect and measuring systems on board and interfaced with the software M&H 3D Form Inspect of HEXAGON METROLOGY.

The basic idea is the palletization: better identification of the parts, speed placement, repeatability of the procedures and smaller hours of CAM’ planning. The final result are composed by short and quick deliveries and decrease of accidents!

In the end, movement system allows to move goods that weight up to 20 tons, fast from a position to another in a totally respect of the security of the worker.

Link: http://www.formstampi.it/en/attivita-3/costruzione-stampi/

The wax sampling is always made before the delivery of the die or the sampling in the foundry in order to test the sample’s features and the dimensional correspondence of the part.

FORM takes advantage of a partner foundry to give at the customer the sampling service or for the small batch’s production to subject them to the following approval. The sample’s dimensional inspection and possible mould’s revisions are made before of the delivery.

Link: http://www.formstampi.it/en/attivita-2/campionatura-collaudo/