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International Trade Fair for Die Casting: Technology, Processes, Products

14 - 16 January 2020 // Nuremberg, Germany

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Exhibitors & Products EUROGUSS 2018
Zoom product LOGO_PILLER spray cleaning machines for industrial parts

PILLER spray cleaning machines for industrial parts

LOGO_PILLER spray cleaning machines for industrial parts

PILLER spray cleaning machines for industrial parts

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The procedure

Deburring alone is no longer sufficient to meet the ever-increasing demands, such as those imposed on manufacturers and suppliers in the automotive industry by the VDA 19 standard concerning residual contamination. In most cases, additional washing is necessary. PILLER offers efficient solutions in the form of spray cleaning systems. Our washing systems are based on the concept of keeping the various processing mediums separate from each other. This reduces the risk of inter-contamination to an absolute minimum. For each stage in the process, there is a chamber with integral tank station and filtration system. The pioneering features of this system include the short cycle times, made possible by state-of-the-art “full-flow filtration” of inflowing and outflowing processing mediums, as well as the use of select individual components, such as nozzles and rails specially adapted to the components in question. The machine is modular in design. We are not only able to handle individual processes, but also provide all-inclusive deburring and cleaning solutions, incorporating the efficient control and handling of components.

Spray cleaning machine

PILLER washing systems are based on the concept of keeping the various processing mediums separate from each other. This reduces the risk of inter-contamination to an absolute minimum. For each stage in the process, there is a chamber with integral tank station and filtration system. The pioneering features of this system include the short cycle times, made possible by state-of-the-art “full-flow filtration” of inflowing and outflowing processing mediums, as well as the use of select individual components, such as nozzles and rails specially adapted to the components in question. The machine is modular in design. We are not only able to handle individual processes, but also provide all-inclusive deburring and cleaning solutions, incorporating the efficient control and handling of components.

->The advantages at a glance

  • Modular system
  • Can be extended or scaled back any time
  • to accommodate changing requirements
  • Variety of drying systems – blowing off and/or vacuum drying – for a perfect
  • drying result, even in the case of short cycle times and complex component geometry
  • Can be linked up to transfer systems (including roller and chain conveyors)
  • Low operating costs, high amortisation rate

Cleaning machine for turbocharger housings

High cleaning quality and short cycle times in combination with low space and energy requirements, and this for the lowest possible investment. In cycle times under 60 seconds the system removes dirt and clamping chips from the parts in several zones and finally dries them. In the actual version, the system is specially adapted to the size  and to the requirements of the turbochargers. Maximum 600 microns particle size after cleaning was the challenging quality specification.

Maximum processing time and machine flexibility

On a specially designed cleaning pallet, the turbochargers are very quickly fed through the machine via chain drive. In the individual process zones, the cleaning platforms are decoupled from the chain and are individually movable. This allows optimal alignment process to spraying technique. Thanks to the very quick part transport, the available processing time in each zone can be better exploited. This construction also allows flexibility for different type turbocharger, which can be cleaned in the washing machine. The spraying technique is divided into three areas. Two of them work with low pressure and a chamber is equipped with a high-pressure cleaning system. This one works with pressures below 200 bar and removes reliably all clamping chips from the workpieces.

Energy efficiency all around

Each process zone has been constructed so that the water quantity and the pressure level have been very reduced to the real requirements. You can expect manageable energy costs in daily operation:

PILLER high-pressure deburring machines for industrial parts (Catalog 1/2)

LOGO_PILLER high-pressure deburring machines for industrial parts (Catalog 1/2)

PILLER High-pressure deburring machines for industrial parts (Catalog 2/2)

LOGO_PILLER High-pressure deburring machines for industrial parts (Catalog 2/2)

PILLER Vacuum dryer

LOGO_PILLER Vacuum dryer

Reinigungsanlage für Turbolader-Gehäuse

LOGO_Reinigungsanlage für Turbolader-Gehäuse

Deburring of your parts on a contract basis – a precision service provided by PILLER

LOGO_Deburring of your parts on a contract basis – a precision service provided by PILLER

PILLER spray cleaning machines for industrial parts is assigned to following product groups:

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