With a team of designers with over two decade of experience in designing, Rockman combines together the latest technologies/platforms and rich experience. Once the tool design is complete, the design data is converted into machining data using softwares and this data is transferred directly to High Speed and High Precision Machining Centers.
We can produce tools upto a weight of 5 tons. Maximum tool that can be produced in-house can go up to a dimension of 850 X 850 X 950 mm.
Rockman also designs complex machining fixtures for CNC Machining of components.
Tool Design and Development
The key to customer delight is timely execution of projects and project management plays the most important goal in delivering the right product, at the right time and at the right location.
The Cross Functional Team takes care of the complete Process of Project Management right from defining the project goal and targets, till the final PSW Submission. A close interaction is maintained with the customer throughout the development process.
Process Development is the key to ensure timely identification and deployment of all the necessary resources not only in terms of machines but also inspection facilities, trained manpower, utilities etc to ensure smooth development, trial, inspection and submission of PPAP lots as per defined time lines.
Simulation and Analysis
Doing Right the first time
The use of advanced simulation and testing softwares give Rockman the advantage of testing all the tool designed for cast fill, gate design, over flow design by doing mould fill simulations and thermal analysis of the designs at actual production parameters. This not only avoids number of tool corrections required but also ensure good castability as optimum machine parameters are already known.