Defining the Project Goals With a team of designers with over two decade of experience in designing, Rockman combines together the latest technologies/platforms and rich experience. Once the tool design is complete, the design data is converted into machining data using softwares and this data is transferred directly to High Speed and High Precision Machining Centers.
We can produce tools upto a weight of 5 tons. Maximum tool that can be produced in-house can go up to a dimension of 850 X 850 X 950 mm.
Rockman also designs complex machining fixtures for CNC Machining of components.
Tool Design and Development The key to customer delight is timely execution of projects and project management plays the most important goal in delivering the right product, at the right time and at the right location.
The Cross Functional Team takes care of the complete Process of Project Management right from defining the project goal and targets, till the final PSW Submission. A close interaction is maintained with the customer throughout the development process. Process Development is the key to ensure timely identification and deployment of all the necessary resources not only in terms of machines but also inspection facilities, trained manpower, utilities etc to ensure smooth development, trial, inspection and submission of PPAP lots as per defined time lines.
Simulation and Analysis
Doing Right the first time The use of advanced simulation and testing softwares give Rockman the advantage of testing all the tool designed for cast fill, gate design, over flow design by doing mould fill simulations and thermal analysis of the designs at actual production parameters. This not only avoids number of tool corrections required but also ensure good castability as optimum machine parameters are already known.
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Rockman is a 50 year old company into manufacturing of Aluminium Die Cast and fully finished assemblies thereof and Drive & Cam Chains for 2 Wheelers.
With annual sales of over € 165 Million, Rockman is one of biggest Aluminium foundry in India with an installed capacity of processing over 40,000 T alloy/annually. Rockman has capability to produce parts in HPDC, LPDC and GDC Process with over 60 HPDC machines and 55 LPDC/GDC Stations. Rockman has in-house design and development, machining, paint shop and assembly shop. Our plants are ISO TS 16949 as well ISO 14001 and ISO 18001 certified.
We export to Germany, France and Poland
Rockman produces over 1 Million components/month. Some of products are:
Automotive HPDC components like Main Housing, Differential Housing, Gear Cover Housing, Clutch Cover, Gear Shifter Fork Assemblies, Bearing Segment, Cover for Shift, Locking Bracket Assembly, Engine Belt Tensioner Housing, Crank Case, Crank Case Covers, Wheel Hub Assemblies, Brake Panel Assemblies, Rear Seat Grip, Oil Pump Cover, Flanges etc.
White goods product in HPDC like Pulley and Center Cup for washing machines
LPDC parts like Cylinder Heads, Inlet Pipe
GDC parts like Alloy Wheel Assembly for 2Wheeler and Housing for Shock Absorber Assembly